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Hunkeler

Paper processing

Project

Hunkeler's new flagship – the GEN 8 EVO. A holistic concept – optimal usability not just at the HMI. Industrial design with a focus on UX.

Areas
UX/UI Design, Industrial Design
Customer

Hunkeler Paper Processing is an internationally active company specializing in automated paper processing solutions. It develops and manufactures systems for cutting, folding, and stacking paper in digital print finishing, among other applications.

Goals

A machine that anyone can operate – a machine that never stops.

Hunkeler GEN8 EVO – High-performance digital printing finishing system for precise and efficient paper processing.

Project description

The new GEN8 EVO from Hunkeler sets new standards in production efficiency. With its robust design and increased speeds, it maximizes production uptime and performance, while efficient operation ensures consistently high end-product quality. The intuitive, ergonomic operation enables faster and error-free adjustments, saving valuable time and increasing flexibility.

Challenges

The development of the industrial design for the Hunkeler GEN8 EVO posed particular challenges, especially regarding UX. The goal was to create a modern and elegant design that not only enhances the visual appeal of the production environment but also emphasizes functionality to ensure optimal performance. An innovative lighting concept was integrated to provide instant feedback on the machine’s operating status, making it easier to monitor and control the production process. These design decisions required a careful balance between aesthetic and functional aspects to maximize both efficiency and user-friendliness.

“With Hunkeler, we had the opportunity to showcase the full range of user experience in mechanical engineering – fully leveraging our expertise in industrial design.”

Achim Lang, Head of UX & Product Design, Alphagate

Our approach

UX Research

Targeted UX research to understand the needs of machine operators and derive a holistic, ergonomic operating concept that significantly improves efficiency and error prevention in daily production.

UX Concept

The UX concept of the GEN8 EVO focuses on a clear design that communicates the HMI operating philosophy through visual status signals using lighting and a well-thought-out ergonomic approach. This enables quick onboarding and ensures safe, efficient interactions during operation.

Industrial Design Concept

Clarity through a modern, minimalist look – every form follows function, while high-quality, partially transparent materials, a continuous design language, and an integrated lighting concept not only support operation but also reinforce the brand identity by referencing the logo’s emblem.

Industrial Design Realization

Precise implementation of design principles: high-quality casing elements, seamless integration of controls and lighting systems, as well as robust, maintenance-friendly constructions that meet both aesthetic demands and industrial practicality—while always keeping cost efficiency in mind!

Prototyping Testing

For the acrylic glass lighting elements, various shapes, milling techniques, and light guide technologies were tested in iterative prototyping and testing phases to ensure uniform illumination, optimal visibility, and seamless integration into the overall design.

Construction Support

To ensure that the developed design retains its full impact in the final construction, we supported the engineers throughout the implementation process and provided guidance on durability, cost reduction, and assembly.

Results

Hunkeler GEN8 EVO – High-performance digital printing finishing system with innovative industrial design by Alphagate for precise and efficient paper processing.
Hunkeler GEN8 EVO – State-of-the-art digital printing finishing system with innovative industrial design by Alphagate, presented with a transparent cross-sectional view to visualize the paper processing.
Hunkeler GEN8 EVO – State-of-the-art digital printing finishing system with innovative industrial design by Alphagate. The transparent cross-sectional view shows the paper processing, while the yellow light signals a warning.
Hunkeler GEN8 EVO – Modular digital printing finishing system with innovative industrial design by Alphagate. The transparent cross-sectional view shows the processing technology, while the blue light signals the ongoing operation.
Hunkeler GEN8 EVO – Modular digital printing finishing system with innovative industrial design by Alphagate. The transparent cross-sectional view shows the processing technology, while the blue light indicates the system is in operation.
Close-up of the acrylic glass cover of the Hunkeler GEN8 EVO – The innovative industrial design by Alphagate integrates green lighting, signaling the machine's standby mode.

Cooperation

The work carried out for Hunkeler on our UX concept in the field of industrial design was developed in collaboration with our partner Kim Clayton Weiler from Neow Design.